Control Systems Design and Implementation

Comco has been designing and implementing control systems for over 35 years. We provide solutions for virtually any application. From standalone machine control or a single process to full facility PLC automation, we have the experience to get it done efficiently and cost effectively. We work with all our clients to ensure that they receive the custom control solution that maximizes production, safely and reliably. We provide turnkey solution including project management, engineering, design, software programming and hardware provision.

Control Systems Insights

Our control systems are enhanced by many valuable lessons we have learned over the last 35 years. Some of these lessons learned include:

Every site is different with mix of old and new equipment. The right balance is needed between standardization and customization.
Sites evolve over time (processes, size, equipment). Control systems have to be flexible and scalable.
Many facilities have a mix of batch and continuous processes. Integrating these processes is key to maximize performance.
There are only a handful of equipment that really drives productivity. Identifying and effectively controlling this equipment is crucial.
Similar equipment can have different suppliers and behaviours. Details matter for effective control.
Implementation of steady state control is easy. But managing upset conditions differentiates a good system.
Control system integration to business systems is key to create added value for decision making through reporting and data analytics.
Evolving compliance and management needs. Quality and simplicity of reporting has to augment control functionality.
Operators move across sites. Operator interfaces should be created on global templates with local variations as needed.

Vendor Independent Control Systems

Being vendor independent, Comco supports various different control system hardware and software platforms (PLC/DCS/HMI) that enable us to implement solutions that best fit our clients’ specific needs. Using off-the-shelf components from proven manufacturers also ensures that our clients have easy access to parts when required.

Our services extend past system implementation and optimization. Our dedicated technical service team provides fast-response 24/7 support to ensure that our clients are never stranded in case of an emergency.

Control Systems and PLC Automation Expertise Across Vendors

Our customers rely on us to keep their businesses running smoothly no matter what time of the day or night. With nearly 40 years of operations, you can be certain that we will be here when you need us the most.

An Automation Company with 24/7 dedicated technical service teams in Canada and United States

Case Studies

If you’re looking for specifics, the case studies will give you an in-depth look at some of the work we’ve completed for our clients. These success stories highlight how Comco can create custom solutions that work with your existing technology stack for any industry.

Port Automation Case Study

Ports

Why Customers Love Working With Comco

Nate Panko

Northern Area Grain Manager - Aurora Cooperatives

“I was very nervous going into the process of changing operating systems. I was worried that the new system wouldn’t live up to my expectations. Going through the process with Comco was very smooth. They tailored the program and graphics exactly how I wanted them. We ended up with an operating system that gave us so much more capability than we had in the past. We are happy with the end result.”

Dan Delforge

Manager

“Comco provided us with a turnkey controls system for our oat processing facility. During the design phase, we worked directly with Comco engineers to share how we wanted to operate each process. Comco was also on-site to support system installation and startup. This was our first facility to receive automation and the presence of Comco during each phase from design to startup really helped, especially startup for our employees. From the employee perspective, they have an easy to use interface to control the entire facility. Thanks to the system Comco implemented, our employees can focus on production and quality while the controls continuously monitor equipment performance.”

Nathan Pappas

President - Mid-South Milling

“Comco designed and installed a custom control system for both Mid-South Milling’s Feed Mills: located in Kansas City and Memphis. Both mills are complex operations with extensive integration needs. Comco provided custom programming to facilitate the data integration and created the required imports & exports to support it. We are happy with our control systems, with the teams that came to install the software and the excellent customer service we now receive.”